John Hardin High School Football Fieldhouse – Radcliff, KY

 

John Hardin HS Football Fieldhouse

  

Back in 2003, the new football fieldhouse at John Hardin High School was greatly welcomed and has been a tremendous asset to the Hardin Co. (KY) community of Radcliff.

Designed by Peck Flannery Gream Warren Architects, of Elizabethtown and built by E.H. Construction, of Shepherdsville, the 14,125 SF facility used several different masonry products to ensure low maintenance and long life.

 

John Hardin Stadium

 

Along with natural gray concrete masonry units, the masonry contractor, PCM Construction, Inc. of Louisville, used Beechwood colored splitface masonry units and vertically scored smooth Timber colored units from Lee Brick and Block’s Louisville location. 

Diamond Beveled Tan Units from Anchor

 

The segmental retaining walls are Anchor Diamond Beveled Tan units.

Click on the photos above for full screen views.

To learn how you can enhance your next building project with Anchor retaining walls, concrete masonry units or face brick, contact your nearest Lee Brick and Block location

University of Louisville Ralph R. Wright Natatorium

Ralph R. Wright Natatorium U of L

 
Members of the University of Louisville swimming and diving team now take the plunge in the Ralph R. Wright Natatorium.

Whittenberg Construction Co., of Louisville, oversaw the construction of the $11.6 million dollar facility, which opened in September of 2005 and was designed by Browning Day Mullins Dierdorf Architects of Indianapolis (IN).

 

Trenwyth Elmhurst Splitface and Groundface

The masonry contractor, Central Construction Co, of Louisville, installed multiple masonry products, including:

  • Jefferson Blend (modular size face brick) by Hanson
  • Elmhurst Splitface & Groundface (Trendstone) units by Trenwyth (4″,8″ & 12″)
  • AstraGlaze (Trenwyth) Units in Fire Engine Red (4″ & 8″)
  • Natural colored concrete masonry units

The natatorium is another addition to Cardinal Park, which now runs along Floyd Street from Cardinal Boulevard to Central Avenue. Other current projects include a new la crosse field just south of Eastern Parkway and the Trager Center indoor practice facility at Papa John’s Cardinal Stadium.

Trenwyth Trendstone Groundface Units

The complex is named for U of L’s first swim coach, Ralph R. Wright. Wright died at the age of 45 in 1966, but built a reputation as an incredible swimmer and terrific coach.

The natatorium is a 50-meter pool containing nearly one million gallons of water. There are four spring boards and three platforms for diving. It can accommodate up to 800 spectators and athletes.

Towne Square Pet Resort Built In Owensboro (KY)

Towne Square Pet Resort

The residents of Owensboro (KY) have a new place to take their pets for a little pampering.

The Towne Square Pet Resort was built by Hagan Construction Co. The masonry contractor, L.A. Buford Masonry, used buff colored splitface concrete blocks for the base and accent courses and Charwood face brick for the veneer. The mortar was B10 from Brixment.

All of the masonry materials were supplied by the Owensboro location of Lee Brick and Block.

The photo below gives you a close-up view of the building elements and hopefully they give you some ideas as to how you can use integrally-colored concrete blocks and brick to enhance your next building project.

Buff colored Concrete Block and Brick

For more ideas about using integrally-colored concrete blocks and brick as the exterior of your next building project, contact your closest location of Lee Brick and Block today.

New Country Mart Under Construction In Taylorsville (KY)

Country Mart Taylorsville KY

Taylorsville, Kentucky will soon have a new Country Mart and we at Lee Brick and Block want to send our thanks out to the architect, Adkins and Associates Architects of Louisville (KY) and to the owners for designing and building with load-bearing masonry walls.

The General Contractor on this building project, EH Construction of Shepherdsville, is overseeing the installation of the integrally-colored concrete masonry units, named Macon, which are being supplied to the mason contractors, Coleman and Coleman Masonry, by Lee Brick and Block’s Louisviile (KY) location.

Macon colored concrete blocks

The Macon (integrally colored) units were manufactured as 8″ smooth stretchers, 8″ half-highs and 8″ splitface lightweight masonry units.
Click on the photos for full-screen views.

For more information on using concrete masonry units for your next building project or if you’d like more info on integrally-colored splitface block, contact your nearest Lee Brick and Block location today.

MG-Krete For Concrete Repairs

IMCO Technologies

All of our Lee Masonry Products locations have MG-Krete available for use in fixing almost every concrete repair problem you have.

MG-Krete is the “perfect patch” for concrete repair and overlay.

MG-Krete lasts much longer and withstands wear and heavy traffic better than traditional cement-based patch materials.

MG-Krete tenaciously bonds to the concrete, without shrinkage, creating a surface that’s more impervious to moisture, salt, gas and oils.

MG-Krete requires less long-term maintenance.

MG-Krete sets within one hour, even at sub-zero temperatures, helping to dramatically cut production downtime

MG-Krete is ideal for a virtually unlimited range of concrete rapairs, including shallow patching, pouring into forms, filling cracks or as a fast-set plug.

MG-Krete can be troweled vertically and overhead, and cures very rapidly in all weather conditions – most applications can be returned to service within 1 hour.

Non-flammable and highly heat resistant, MG-Krete does not shrink upon curing and sets stronger than concrete within two hours.

ENVIRONMENTAL QUALITIES

Non-Toxic. Cleans up with water. Approved for incidental food contact.

Problem – Hardened concrete floor in a steel fabrication shop was suffering serious damage from repeated heavy impact of steel plates and equipment.

Solution – Damaged areas were repaired with MG-Krete without interrupting production.

Results – After several years, the MG-Krete has not delaminated or deteriorated.

KEY ADVANTAGES

Long lasting repair – Cures rapidly under all weather conditions – Bonds tenaciously to concrete – Non-flammable, highly heat-resistant – Bonds to virtually any construction material – Non-toxic – No critical mixing ratios – No extensive surface preparation required – Resists oils, gasoline, salt, UV radiation and water – delivers top-quality polymer performance at a fraction of the cost – Zero shrinkage

To read more about MG-Krete, click HERE for a Product Data sheet.

 

Visit the IMCO Technologies website for even more information.

Visit you local Lee Masonry Products location to have one of our representatives help you with all of your masonry needs.

Lee Brick & Block Makes Investment In Louisville Masonry Market

Lee Bick and Block - New Louisville Showroom

 

We’re serious about providing the best possible quality of products and service to our customers in the markets we serve,” says Sam Hoehner, manager of the Louisville location of Lee Brick & Block, currently located on Poplar Level Road. Sam shares the company’s feelings that have led to the current investment under way on Old Henry Road in eastern Louisville.

 

Located just off the Gene Snyder Freeway, a mile north of the Middletown exit, Lee Brick & Block will become neighbors to Rogers Group, a raw material supplier of crushed limestone. A new office and showroom coupled with a state-of-the-art block plant are taking shape and are on track to be occupied and running by early 2007.

 

The facility upgrade and relocation are one way that Lee Brick & Block is showing the Louisville masonry market that they care about the industry and the quality of product that is being supplied.

 

Once everything is underway, we’ll have a brand new plant capable of many new abilities which will include a cutting-edge curing and color system,” Hoehner adds. “We appreciate the customers who have been loyal to us and want them to know that we’re making this investment not only because it’s the right move for Lee Brick & Block, but also because it’s the best thing for our customers and the future of their success.

 

Lee Brick & Block has been serving the Kentucky masonry market since 1963, when they operated out of their lone Frankfort office. Since that time, the company has expanded into several other cities including Hopkinsville, Central City, Bowling Green, Owensboro, Lexington, Bardstown, Louisville, Shelbyville, and Glasgow. “We cover every inch of the Kentucky market from Paducah to Pikeville,” says Hoehner. “We have also expanded our operations into middle Tennessee, Atlanta, and Baton Rouge”.

 

In addition to concrete block, Lee Brick & Block also manufactures Anchor and Keystone retaining wall products, Mountain Stone, and concrete brick. As distributors for a variety of clay brick manufacturers, Lee Brick & Block is a one-stop shop for all masonry needs. “We have the ability to provide a wide range of products from concrete block, manufactured stone, clay brick, retaining wall and landscaping products, to the mortar, cleaners, sealers, wire, and every other accessory necessary to complete the job.”

“Another reason that Lee Brick & Block is an asset to the masonry industry is its support and involvement as a leader in many of the trade groups and associations that promote the use of our products. Lee has several representatives on National Concrete Masonry Association (NCMA) committees, as well as brick industry committees and related building code groups. We not only financially support these groups, but we actively participate in the meetings and decisions to help grow our industry and allow our contractor and builder customers to continue growing their businesses.”

 

As you can tell, Lee Brick & Block is serious about its role in the masonry market. “We’re looking forward to continuing to help the Louisville market grow one building or home at a time, and we’re excited about the new facility with which to do that from,” Hoehner adds. “We hope that the community will be able to stop by and see us once we make the move and give us the opportunity to help them with their next project.”

 

More information on Lee Brick & Block may be found at www.leebrickandblock.com.

Additional information on Mountain Stone may be found at www.mtstone.com.

10 Commandments For Cleaning New Masonry Construction

The thought of building a brick, stone or architectural concrete block building without completing the process by giving it a thorough cleaning would be asking for trouble.
A good cleandown brings out the true beauty of the masonry. But if the masonry is cleaned improperly, its appearance may be ruined beyond repair.

New Masonry Construction

Workers used Sure Klean 600 Detergent for the post-construction cleandown of the brick used in the construction of Sprint’s national headquarters in Overland Park, KS. In the photo above, courtesy of PROSOCO, the scaffolded section of the building awaits cleaning.

Here are The 10 Commandments for avoiding common pitfalls in the cleaning of new masonry construction.

1) Thou shalt not sand blast or use muriatic acid.

Both methods damage surfaces. Blasting with sand or sand-substitutes etches brick and mortar joints. It leaves masonry vulnerable to weather-related decay. Likewise, muriatic acid won’t stop with dissolving dirt or mortar smears. It may also etch, bleach, streak, burn or create new metallic stains on the masonry.

Acid burned Brick

This photo, courtesy of PROSOCO, shows the results of improper masonry cleandown, using muriatic acid. Half a century ago, muriatic acid was the standard for masonry cleandown. Since then, advances in the art and science of masonry manufacturing, including the addition of metallic elements for color and effect in clay brick, have made muriatic acid obsolete and even dangerous for cleaning masonry.

2) Thou shalt use a proprietary cleaner from an established company that backs up its products with literature, customer service and jobsite and specification-writing assistance.

Proprietary cleaners have special ingredients that increase “dwell time”, making them more effective over a larger area than raw acids. Those same ingredients make results uniform over the entire masonry surface. Sometimes even improving the original color depth and uniformity of brick, block, tile and other masonry.

One of the most important ingredients of a new masonry cleaner is not even in the cleaner. It’s the technical support that comes with the cleaner. A reputable company wants to do more than sell you a product. A reputable company wants you to succeed and will make sure you have the right product and information to do so. Distributors, architects and contractors are all good sources for identifying such companies.

Brick and Block

This close-up of a newly built masonry wall, provided by PROSOCO, shows the difference a proper post-construction cleandown can make. In the bottom part of the photo, mortar smears and job dirt are gone and joints are clarified.

3) Thou shalt not clean until the mortar has cured.

The best time to clean is 14-28 days after the construction is complete. Mortar and grout smears get tougher to clean the longer they’re on the surface. Cleaning before the mortar has cured – usually within seven days – may damage the joints. One exception is Type S or high-strength mortars ( 1800 PSI and above ), which are best cleaned within 3-7 days. Always test first.

4) Thou shalt follow all the safety precautions in the product literature.

Many of these guidelines are common sense, like “don’t get this product in your eyes,” or “wear protective clothing.” Guidelines such as “don’t cut or alter these cleaners with other chemicals, or with bleaches – toxic gases may be released” may save lives as well as masonry.

Use the cleaner only as specified. Results may be unpredictable if you use the cleaner for anything else. By closely following all safety guidelines – written by field service experts – you maximize your chances for a successful, accident-free cleaning job.

5) Thou shalt test before you clean.

Try out your cleaner on a hidden or out-of-the-way part of the surface. Manufacturers usually recommed test-cleaning a 4-square-foot area. Test each kind of surface and each kind of stain. What dissolves one kind of stain might leave another untouched. What cleans beautifully on one surface might damage another. Not all mistakes in masonry cleaning can be fixed.

Test under the same conditions you’ll have for cleaning. Test-panels you made in August might not be accurate for cleaning in October when temperatures are lower. Clean with the same dilution and equipment you tested.

6) Thou shalt thoroughly prewet the surface with clean water.

This is perhaps the most critical step in giving a building a uniform, clean appearance. Prewetting keeps the cleaner on the surface, where it does its job. The cleaner can’t soak into a thoroughly prewetted surface. The water has already done that.

As you move down a wall, cleaning as you go, make sure to prewet as you go.

7) Thou shalt apply the cleaner with low-pressure spray or masonry washing brush.

High-pressure spray – above 50 psi – drives the cleaner right into the brick or block. Once in, it’s difficult or impossible to rinse out. Stains result. It’s not an issue if you apply with low-pressure spray or a densely-packed, soft-fibered masonry washing brush.

Stains and residue can also result from letting the cleaner “dry in” to the masonry. Thoroughly prewetting helps prevent drying in. You can also reapply the product for an additional minute or two if the first application is drying out too quickly.

8) Thou shalt rinse thoroughly.

A few passes with a garden hose is not good enough. Weak rinsing leaves stains and residue. On outside surfaces, high-pressure water-rinses of at least 400 psi and four to six gallons per minute are standard. Inside, use lots of clean water and a sponge or soft-fibered brush to rinse the surface.

If you don’t have lots of clean water, apply a neutralizing solution of 2 ounces baking soda per gallon of water. Let it dwell for three to five minutes. Then wipe it off with clean water and a sponge or soft-fibered brush.

9) Thou shalt not clean in cold weather without special precautions.

It’s best to clean when air and masonry surface temperatures are 40 degrees Fahrenheit or above. It’s best NOT to clean when temperatures are below freezing or will be overnight.

Many cleaning compounds depend on chemical reactions to work. Cold slows the reaction. You may try to compensate by overapplying, and accidentally damage the masonry.

When it’s 32 degrees Fahrenheit or below, rinse water can freeze in saturated masonry, causing more damage.

However, during the cold months, if both air and masonry surface temperatures rise above 40 degrees Fahrenheit (check the masonry with a thermometer), go ahead, with these precautions.

Use hot water (180 degrees) for prewetting and rinsing. Raising the surface temperature improves the efficiency of the cleaner.

Extend dwell time by 10-20 percent, but don’t let the cleaner dry in.

Consider scaffolding covered with polyethylene. Space heaters inside may warm the surface enough for effective cleaning.

A final caution – the test panels you did in warm weather won’t be accurate for cold weather. Test in cold weather if you clean in cold weather.

10) Thou shalt not go it alone.

Never try to guess your way through problems or questions. Your distributor, sales rep or manufacturer’s customer service are always happy to do all they can to help. The right answer is usually just a phone call away.

Originally published in Masonry Magazine

A special thanks to Gary Henry, a business communication specialist with PROSOCO, a manufacturer of products for cleaning, protecting and maintaining concrete brick and stone.

Fairview Cemetery Restoration Project

Fairview Cemetery, Bowling Green, KY

Who : Alec Gouvas, Boy Scout Troop #79

What : Headstone Cleaning

Where : Veteran’s Section, Fairview Cemetery, Bowling Green, KY

 

Like rows of dirty teeth, the marble headstones stuck out of the grassy ground.

Blackened by algae, mottled by mold, the rows of embattled monuments marked the last resting places of 760 men and women of the U.S. Armed Services in the Davis-Hoffman Veterans’ Section, Fairview Cemetery, Bowling Green, Ky.

And while many may have felt the veterans buried there deserved better than those dark and dirty markers, on Oct. 1, one young man took action.

I’d see those stones on my way to school, or running errands,” said Boy Scout Alec Gouvas, 14, of Bowling Green. “I thought if we could clean them, it would show that people still care about how the people buried there defended our country.”

Alec, who has attained Scouting’s second-highest rank – “Life Scout” – in Troop 79, Bowling Green, took the matter up with his Scout Master, Mike Dowell and his father, Ernie, who also happens to be Bowling Green’s Director of Parks and Recreation.

The idea to clean the headstones turned into Alec’s project for making Eagle Scout.

I thought we’d be able to clean them with soap and a garden hose,” he recalled.

That turned out to not be the case. A preliminary visit to the cemetery revealed that most of the staining was embedded.

We tried scraping it off, but it wouldn’t move,” Alec said.

A call to the Bowling Green branch office of Lee Brick & Block for advice resulted in a visit to the cemetery by PROSOCO representative Ben Bates of Specialty Materials Inc., Nicholasville, Ky. With him was Charlie Henry of Lee Brick & Block, and PROSOCO Sales Manager Mike Trotta.

Their tests pointed to Enviro Klean BioWash. In response to a call from Mr. Bates, PROSOCO donated a case of the environmentally responsible cleaner concentrate to Alec’s effort.

It worked great,” Alec said. “The algae, the caked on dirt, all came off easy.”

PROSOCO’s wasn’t the only donation. About 36 volunteers – friends, family and city workers – even a crew from the city jail – donated their time and effort. The American Legion donated $200 to the project. Alec used that money to buy scrub brushes, safety equipment and drinks for his workers.

During the 4-hour cleaning, Alec deployed his troops in waves. First, a group with pump-up garden sprayers went through, applying the BioWash to the stones. The next group gently scrubbed, and let the cleaner “dwell” about five minutes.

Then came the pressure washers, rinsing the spent cleaner and dissolved grime harmlessly off the now-pristine stone.

The results, Alec said, were “Wow!

Before the cleaning was even finished, friends and families of the interred veterans had showed up to thank Alec and his crewmembers. The response continued after with a story in the Bowling Green Daily News, and phone calls to both Alec and the cemetery.

I got two really happy calls the week after,” Alec said. “One was from a man whose father was buried there. Another was from a lady I never met. She just called up to say she was proud of me.”

Written by Gary Henry. Gary is a business communications specialist with PROSOCO, a national manufacturer of products that clean, protect and maintain concrete, brick and stone.

Fire Rock Outdoor Fireplaces

Fire Rock Outdoor fireplace

Here at Lee Masonry Products, we believe the hottest new component for patios ( and backyards ) is the outdoor fireplace. It’s the perfect way to extend the outdoor season. An outdoor fireplace takes the chill off early spring evenings and gives late fall guests a warm place to gather as the sun goes down.

Sam Hoehner, Manager of the Lee Brick & Block location in Louisville ( KY ) was recently interviewed for an upcoming article in the August edition of My House My Home magazine. In that article Sam called outdoor fireplaces “… the newest must-have.”

In years past, it was more common for families to gather around the stone or brick barbecue pit for their outdoor festivities. But today’s outdoor fireplaces are better because they are far more decorative, while remaining practical. And people say they use them to roast marshmallows over the coals !

Sam also says,

“Outdoor fireplaces provide warmth and give guests a place to gather around. The raised hearth design gives folks a place to sit even when there’s no fire. Many homeowners are adding a fireplace, laying pavers in an area, putting in some retaining walls or landscaping block, and finishing the design with outdoor furniture.”

Lee Brick & Block is the Kentucky distributor for the Fire Rock fireplace system. These easy to build fireplaces come in indoor (conventional) and outdoor (garden) styles.

The indoor fireplace system comes in four sizes, to include 30”, 36”, 42”, and 48” openings.

The typical installation of the indoor fireplace system can cost 50% less than a traditional masonry fireplace, making this system a great substitute for both new home and remodeling work.

The outdoor fireplace comes in 30” and 36” openings and can be laid and finished within a day. Many designs incorporate additional items into the finished product including grills, a place to store wood, and raised hearths.

“It can take several days to build the throat and smoke chamber on a traditional masonry fireplace,” Sam says. “With the Fire Rock fireplace, the main box can be laid up within an hour by two people. Not only does this system save the builder and homeowner money on the price, it also saves a lot of time.”

Bud Renfroe, Director of Design for Housewarmings, a complete hearth and patio company based in Lexington (KY), says, “We specialize in customized fireplaces and grill islands.”

Housewarmings plans to use Fire Rock fireplaces quite often, mostly due to the friendly design and how attractive the finished product looks.

As part of the service we offer, we will visit the homeowner’s home and work with them on a design that will meet their individual needs. We will also do a cardboard mock-up of the fireplace so that the homeowner can get a comfort level and feel for the finished product before we move forward.

Bud also mentions that “The fireplaces we offer are total outdoor applications. By that we mean that there is nothing on any part of the fireplace that will rust, rot, or decay over time.”

There are many factors to consider when planning an outdoor fireplace, such as:

  • When fireplaces are incorporated into porches, it’s important to remember that they give off sparks that can ignite the existing structure or nearby trees and shrubs.
  • Make sure the chimney does not vent into a tree canopy.
  • Check with your homeowners or neighborhood association to make sure the fireplace project is allowed and check with your city or county building department to see if a building permit is required before beginning construction.
  • Keep in mind metal, prefabricated fireboxes will rust when exposed to rain or snow.
  • Masonry construction is preferred for longevity and ease of maintenance.

Fire Rock’s pre-engineered fireplace system is cast from masonry material, which is not susceptible to rust. The components in the kit can be installed only one way, the company says. A reasonably handy homeowner could even install it himself. After installation, it can be covered with finish materials such as brick or Mountain Stone, our manufactured stone veneer.

In addition to the Fire Rock fireplace system, Lee Brick & Block also carries a full line of clay and concrete pavers, segmental retaining wall, landscaping block, concrete block, clay face brick, caulks & sealers, and many other masonry related products and accessories.

New Codes & Standards Website From The PCA

PCA Codes & Standards

The Portland Cement Association has created a new area on their website to cover codes and standards.

You can also find a lot of other great info there :

  • Fire Safety in multi-family buildings
  • State and local code development
  • National guide development
  • National model codes development
  • National reference standards development
  • Technical support

There’s an enormous amount of info on there, so click thru and start your codes research.